P46 · Implementation blueprint · Mappls Digital Twin Command

Manufacturing Plant, Yard & Supply Chain Digital Twin

Plants and yards lack a current spatial operational layer linking assets, vehicles, people, incidents and workflows.

01 · Target operating outcome

Define the change before choosing the technology

Which plant or yard decisions are slow because teams cannot see the same current operational truth?

Lower search/waiting/rework and safety exposure; better asset uptime, yard throughput and capex coordination.

Baseline

Measure current volume, time, cost, failure, service, risk and revenue at the workflow level.

Target

Spatial/asset accuracy accepted; target workflow cycle improves; integration and update governance proven.

02 · Solution architecture

One connected flow from source data to operational action

2D/3D plant/yard digital twin, asset GIS, indoor/outdoor tracking, vehicle/yarde flow, safety geofences, inspections, drone capture and dashboards. Mappls connects proprietary map and location intelligence with 2d/3d plant/yard digital twin, asset gis, indoor/outdoor tracking, vehicle/yarde flow, safety geofences, inspections, drone capture and dashboards. We start with one measurable workflow, prove the operating impact, and scale through reusable data, APIs and SaaS rather than a one-off implementation.

Data foundation

Map, customer, asset, sensor and enterprise data

Intelligence services

Search, routing, GeoAI, rules and spatial models

Role workflows

Live twin · Assets · Incidents · Simulation · Work orders

Decision and outcome

Lower search/waiting/rework and safety exposure; better asset uptime, yard throughput and capex coordination.

03 · Users and RBAC

Give every stakeholder the view and actions they actually need

Sponsor / owner

Plant Head

Sponsor / owner

Digital/Industry 4.0

Manager / analyst

Supply Chain

Manager / analyst

COO

Manager / analyst

Manufacturing Director

Operator / specialist

OT/IT

Operator / specialist

EHS

Operator / specialist

Maintenance

Operator / specialist

ERP

Operator / specialist

Command centre operator

The shared Mappls identity is separated from application membership. A user can be an administrator in one app, an analyst in another and a viewer elsewhere.

04 · Data and integration

Connect the minimum information needed to make the workflow real

Location foundation

Map, road, address, place, imagery, boundary and terrain layers appropriate to the decision.

Enterprise context

Customer, order, asset, vehicle, incident, task, sensor or transaction records from systems of record.

Integration pattern

APIs, SDKs, secure batch, streaming events, webhooks, files or on-premise integration depending on architecture.

Security and control

Least-privilege RBAC, audit events, encrypted transport, tenant separation and cloud, private or offline deployment.

Recommended Mappls building blocks

Drone/LiDAR/Reality Capture

Survey, orthomosaic, point cloud, 3D and inspection outputs

Product details

Tracking, Geofence & Trip APIs

Live location, trips, geofences, events and playback

Product details

Asset & Personal Trackers

Battery/portable/asset location and alert devices

Product details

ADAS/HD & Safety Data

Lane, road attribute, risk and predictive horizon data

Product details

05 · Proof of value

Use a bounded implementation to answer the scale decision

One zone/yard pilot combining reality capture, asset register and one operational workflow.

  • Confirm data, geography, users and workflow: Which assets/flows and decisions matter? What CAD/BIM/ERP/OT data exists? Who owns updates?
  • Configure Mappls Digital Twin Command for the selected role set
  • Run baseline and intervention scenarios with real stakeholder reviews
  • Evaluate agreed criteria: Spatial/asset accuracy accepted; target workflow cycle improves; integration and update governance proven.
  • Package production scope and commercial model: Data capture + platform licence + IoT/user subscriptions + integration/O&M.

06 · Rollout and operating model

Move from proof to governed adoption

Week 0–2
Discover

Baseline, data, stakeholders, security and architecture

Week 3–6
Configure

Data connection, role workflows, rules and dashboards

Week 7–10
Prove

Live users, measurement, change support and decision review

Production
Scale

Phased geographies, integrations, service model and continuous improvement